Types of Wire Crimping Tools and Their Applications

Introduction

Crimper tools are basically used to join two different wires and connectors with each other. The wires in question have thin diameters that make it easy to twist and shut them together. This process of joining wires using hand crimping tool is also known as cold welding; more on that later.

Types of Wire Crimping Tools

According to American Wire Gauge (AWG) standards that are followed when designing wire crimping tools, they come in many sizes that allow them to work cold welds on wires of varying thickness. When speaking of types of wire crimping tools, they can be roughly classified on the basis of type of force application or on the basis of crimps.

Types of Crimping Tools on the Basis of Application of Force

Hand Crimpers: These crimping tools are primarily hand-operated. As the force applied on crimps comes directly from the force applied by hand, it is used for smaller wires with thin diameters. Uses include cold welding wires and cutting wires.

Hydraulic Crimpers: While these are also operated by hand, the main pressure applied on cold welds comes from hydraulic pressure arrangement in the tool. This allows for application of higher pressure, making it perfect for thick wires that hand pressure can’t sustain.

Hammer Crimpers: These require an external source of pressure, preferably by striking the crimper with hammer strikes. Usually used for high density wires, these are compact and highly versatile. 

Types of Crimping Tools on the Basis of Cutting Style

Indent Type Crimpers: These are generally done by hand and hammer crimpers, where the force is applied on the wire from only one direction. This results in an indent style cut that distorts the cross sectional shape of the wire. 

Compression Style Crimpers: In these crimpers, the pressure is applied on all sides of the wire equally when cutting, resulting in a uniform style cut that keeps the cross section shape intact. Usually done with hydraulic crimpers.
 
Cold Welding

Cold welding is a type of welding process that uses brute force instead of your typical high temperature heat to perform welds. Because it does not result in melting of metal like hot welds, these are the perfect way to join steel wires which may get damaged if joined with hot welds. Hot weld is a kind of destructive joining process that may over-melt copper and aluminum wires, making cold welding the only option for those.

Comments

Post a Comment

Popular posts from this blog

What does all Intel NUC SATA cable provide?

Image
The problem for many of us is that desktops traditionally take up a lot of valuable space, and can be difficult to justify in small offices. And who doesn't love a good desktop setup? With the increasing popularity of laptops and tablets, still, these are not able to perform as good as a solid desktop. As a result, it has become challenging for the computers to take up as little room as possible, while maintaining power comparable or even sometimes offering greater functionality than their counterparts. Intel’s NUC is one such system.    What is Intel NUC? Intel has been into NUCs for years, with many variants. The NUC processors aren’t intended to be installed, uninstalled nor swapped out by the end-user. These fully operational NUC systems come with a variety of differences in specifications. There are also NUC kits, again offering different configurations and features. Intel NUC Kits universally come without RAM, storage, SATA cable, or a preinstalled operating
Read more

Guide to using RS232 to RS485 Converter

Image
You probably have heard of RS232 which is a serial communication method between computers and devices , but have you heard of the RS485 communication? The great thing about standards is there are so many to choose from. It holds true for electrical interface standards as well. As serial-data standards tend to evolve separately within particular industries, we thus have more standards than we should. Perhaps the most successful serial-data standard for PC and telecom applications is the RS-232. Similarly, the RS-485 and RS-422 are among the most successful standards for industrial applications, however, it is often necessary to communicate between the standards.  What is RS485? ● The RS485 is also known as TIA-485 (-A) or EIA-485 is a serial communication method for computers and devices similar to the RS232. ● Not only is RS485 a single device-to-device interface, but it is also a communication bus that is used to form a simple network of multiple de
Read more

Everything You Need to Know About SATA Connection Standards and SATA Power Cables

Image
Introduction Whenever you need to connect a storage device to a computer motherboard, you must have seen a bunch of ribbon or flat like cables being used for the purpose. Different kinds of peripherals and motherboards require a different kind of cables, but all these falls under one major classification: SATA cables. They come up in various types such as AWM 20624 ribbon flex cable, micro SATA cables, Intel NUC SATA cables and so on. But before we dive deep into those SATA cable classifications, we need to have a look at what SATA actually means. SATA Cables: The Industry Standard for Connecting Storage Devices SATA stands for Serial Advanced Technology Attachment and is a standard attachment standard that is widely used for connecting various peripherals such as hard disks, optical drives and solid-state drives to a computer motherboard. What makes them perfect for mass storage devices is the fact that SATA cables and connectors can transmit both data at high speeds
Read more